PRODUCT

Corrugated Steel Pipe

Overview

Outstanding durability and superior ease of installation

This KS-certified product is manufactured in accordance with the Korean Industrial Standard KS D 3590 for corrugated steel pipes and sections. Corrugated galvanized steel sheets are formed to increase structural stiffness and then spiralformed to create a pipe with excellent durability and structural stability. The result is an ideal drainage structure that is highly resistant to corrosion, offers a long service life, and provides superior cost-efficiency and ease of installation.

Application

They are widely used in various civil engineering applications such as superior drainage and sewer systems for land development, road and railway cross-drainage, agricultural water channels, landfill and soft ground projects, box-culvert alternatives, golf course facilities, temporary waterways, and irrigation pipelines.

Specifications

´ÜÀ§ : mm
Designation Pitch(P) Depth(H) Bend Radius(r) Pipe Length(L) Nominal
Diameter(RI)
Axial Bending
0RS 38.0 ¡¾ 2.0 6.5 ¡¾ 2.0 - +40 -10
from specified length
10 for < 1000 /
¡¾1% for ¡Ã1000
¡¾0.3% of length
1RS 68.0 ¡¾ 2.0 13.0 ¡¾ 2.0 17.5
3RS 76.2 ¡¾ 2.0 25.4 ¡¾ 2.0 17.5

Cross-Sectional Profile

Key Point

1. Superior Structural Strength and Load-Bearing Capacity
  • The corrugated structure disperses loads effectively, allowing the pipe to withstand high external pressure without breakage.
  • Corrugation enhances buckling strength and soil resistance.
  • When used as buried structures, CSPs exhibit excellent resistance to earth pressure and live loads.
2. Lightweight for Improved Transport and Installation
  • CSPs are extremely lightweight, weighing only one-tenth to onetwentieth of concrete pipes of the same diameter.
  • Installation is possible without large cranes, significantly reducing construction time and labor costs.
3. Durability and Long Service Life
  • Hot-dip galvanizing ensures excellent corrosion resistance.
  • Depending on soil conditions, chemical-resistant materials such as PE or PVC can be selected.
4. Versatile Applications and Expandability
  • Suitable for a wide range of uses, including drainage pipes, rainwater pipes, and perforated pipes.
  • Custom cross-sections can be manufactured, enabling optimal design tailored to site conditions.
5. Cost-Effectiveness
  • Significant cost savings across manufacturing, transportation, and installation.
  • Minimal equipment and manpower reduce maintenance expenses.
  • Shorter construction periods lead to lower indirect costs.

Connection Fastening Methods

1. Coupling Band

The most commonly used coupling method, in which a watertight gasket is attached to the outer surface of the reformed pipe ends and secured with a coupling band fastened by bolts.

Steel Pipe Arrangement
Gasket Attachment
Coupling Band Fastening
2. Sleeve

A connecting device for corrugated steel pipes with small nominal diameters such as 0RS and 0RS perforated pipes, where a
sleeve is inserted into the inner diameter of the untreated pipe ends and the outer circumference is sealed with waterproof tape.

Steel Pipe Arrangement
Sleeve Fastening
Waterproof Tape Sealing
3. Flange Band

A flange-type coupling device primarily used in environments requiring high watertight performance. The pipe ends are sealed with a
watertight sheet on the outer surface and secured using a flange band fastened with bolts.

Steel Pipe Arrangement
Waterproof Sheet Sealing
Flange Band Fastening

Couplers and Branch Fittings

Unit : mm
Designation Branch Pipe Diameter(a) Main Pipe Length(c) Branch Pipe Length(b) Width(d)
a a + 2d c ¡À 2 250
T-Connection Pipe
(Reducing
T-Connection Pipe)
Diameter difference between main and branch pipe ¡Â 500 mm (e - a ¡Â 500 mm)
Branch Pipe
Diameter(a)
Main Pipe
Length(c)
Branch Pipe Length(b) Width(d)
Branch Pipe Diameter
¡Â ¨ª1,000
Branch Pipe Diameter
> ¨ª1,000
a a + 2d c ¡À 2 a ¡À 2 250
Diameter difference between main and branch pipe > 500 mm (e - a > 500 mm)
Branch Pipe
Diameter(a)
Main Pipe
Length(c)
Branch Pipe Length(b)
Branch Pipe Diameter
¡Â ¨ª1,000
Branch Pipe Diameter
> ¨ª1,000
a e 500 c ¡À 2
Elbow Angle Pipe Diameter(a) Width b
45¡Æ or 90¡Æ a 250

Construction Overview

Corrugated steel pipes excel in both cost-effectiveness and constructability, but quality control throughout the construction process is crucial. Unlike other structures, underground corrugated steel pipe structures require thorough preparation and inspection for quality management at every stage of construction. The support mechanism of a corrugated steel pipe is illustrated in the figure. When the pipe deforms to some extent under external loads, passive earth pressure develops on the sides in response to this displacement, thereby supporting the structure. Therefore, the selection of suitable backfill materials and proper compaction—particularly in the haunch area—is of utmost importance. Excavation

Excavation

Excavation shall be carried out in compliance with the standards specified in the Road Construction Standard Specifications. When installing corrugated steel pipes in ordinary ground or compacted soil, it is ideal to minimize the excavation width and maintain vertical sidewalls for optimal construction quality.

Excavation Width Unit: mm
°ü°æ 300 400 500 700 900 1100 1300 1500
Excavation Width 700 900 1100 1400 1700 2000 2200 2500
°ü°æ 350 450 600 800 1000 1200 1400 -
Excavation Width 800 1000 1200 1600 1800 2100 2400 -

Subgrade

Since corrugated steel pipes are flexible structures, a foundation capable of evenly distributing loads is required. Therefore, it is recommended to use high-quality materials such as sand or sandy soil for the foundation and to compact it uniformly according to the ground conditions.

Foundation Soil and Pipe Diameter / Thickness / Width Minimum Foundation Thickness(H) Foundation Width(W)
Up to 900mm 900 ~ 2,000mm 2,000mm or more
Ordinary Ground 20cm 30cm 0.2D D
Rocky Ground 20cm If the embankment height
exceeds 5 m, increase by 40
mm for each additional meter
D -
Soft Ground 50cm The greater value of 0.4D /
500mm
0.3D (Up to 1m) 2D ~ 3D
Selection of Backfill Material
Clay Silt Sand Gravel Stone
Fine-grained Medium-grained Coarse-grained Fine-grained Medium-grained Coarse-grained
0.002 0.006 0.02 0.06 0.2 0.6 2.0 - -

Installation of CSP

Installation of corrugated steel pipes shall be carried out according to the dimensions indicated in the design drawings and at the slope specified in the drawings or as directed by the supervisor. When installed within embankments where significant future settlement is anticipated, the design shall include a height allowance for the estimated settlement in accordance with the design drawings or the supervisor¡¯s instructions.

Backfilling

Installation of corrugated steel pipes shall be performed using pipes of the dimensions specified in the design drawings and at the slope indicated in the drawings or as directed by the supervisor. When installation is carried out within an embankment where significant future settlement is expected, the design shall include an allowance for the estimated settlement height in accordance with the design drawings or the supervisor¡¯s instructions.

Embankment

The minimum height of the embankment shall be the greater value between 30 cm above the pavement surface or D/5. It is recommended to use the same material for the embankment as that used for backfilling.